Two Metrici detection engines working together to deliver real-time quality control, defect detection and temperature monitoring on production lines worldwide.
First built as a tool for counting people and cars in smart city projects, Area Counter evolved into an industrial powerhouse — both standalone and in collaboration with Thermal Analyzer.
This solution is deployed in factories around the world as a tool to detect, recognize and classify different objects on production lines. For each project, Metrici performs a dedicated AI training for that specific environment to ensure maximum accuracy.
Whether it's checking the number of items in a shipping box, identifying defects on a filter, or verifying mold temperatures before foam injection — Metrici replaces manual inspection with reliable, tireless AI analysis.
Shipping box number check
Defects identification on production
Quality check — thermal and visible
Temperature and position check
A car seat manufacturer needed a multi-layer inspection system that could identify seat models, verify assembly correctness and monitor mold temperatures — all in real time.
How Metrici engines work together on the production line
Area Counter identifies what type of seat is on the line from a list of over 30 classes — each corresponding to a different car model.
Metrici checks that the seat is properly set for final production: verifies special points on the mold where magnets and wires should be placed. If anything is missing, an alert is raised and production stops.
Thermal Analyzer checks the mold's temperature against the expected value for that seat class. If the threshold is not reached, an alarm prevents foam injection, avoiding defective products.
A production company in Bulgaria's chemical industry uses three Metrici engines to monitor transport carriages and bearing temperatures on a continuous basis.
Metrici searches for transport carriages, detects them and verifies they are in the correct position and not upside down after a control point.
Using a thermal camera, Metrici monitors bearing temperatures in real time. If temperature exceeds a configurable threshold, an alarm triggers to stop the wagons — preventing malfunctions and costly losses.
Another engines does and OCR reading for carts number. All engines feed data into the Metrici Interface, providing operators with a single dashboard for position tracking, temperature alerts and historical analytics.
The threshold values are fully configurable through the Metrici Interface, allowing the plant to adjust monitoring parameters without reprogramming or downtime.
Area Counter and Thermal Analyzer have been implemented across diverse industries — from brick factories to robotized assembly lines.
Defective product detection across three stages of production.
Verifies correct pieces on the right tray so robot painting arms know distance and target.
Checks if personnel in robotized factories are wearing mandatory safety gear.
Line Counter tracks item counts per box, raising alerts when quantities are missing.
From simple counting to complex defect analysis — the engines adapt to your specific environment through custom AI training.
Less manpower, more AI analysis
Delegate repetitive tasks to AI
Ensure quality and throughput
Inspect work using Metrici AI
Catch defects before they ship
100% accuracy for your environment
